Catalogue - Immersion Heaters

Various Immersion Heater versions

Exploded diagram showing various construction types for immersion heaters

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Heater Type

Features

Fitting

Rating (kW)

Drawing ?

G Series

Single Tube

Screwed / BSP

1.0 - 9.0

PDF Download here

Q Series

Single Tube

Screwed / BSP

1.0 - 9.0

PDF Download here

H Series

Single Tube

Flanged

1.0 - 9.0

PDF Download here

SH Series

Single Tube
Control Thermostat

Flanged

1.0 - 9.0

PDF Download here

Z Series

Single Tube,
Control & Safety Thermostats

Flanged

1.0 - 9.0

PDF Download here

X Series

Multi Tube,
Control & Safety Thermostats

Flanged

6.0 - 42.0

PDF Download here

ESU Series

Multi Tube,
Control & Safety Thermostats

Flanged

1.0 - 10.0

PDF Download here
(Typical drawing only)

DOM Series

Rod / Loop Type Element

Screwed / BSP

1.0 - 48.0

Not Available

 

Installation Instructions

 

 

PDF for Z Series - Download

LL Series

Steam Immersion Heater

Flanged

n/a

PDF Download here

Unless otherwise stated, all heaters have removable core type heating element(s)
Also, British Standards - Notes

 
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Electric Immersion Heaters for Steel, Plastic / GRP Main Storage Tanks
Suitable for Fuel Oils or Water / Chemical Solutions

G Series - 2" BSP
Q Series - 2.1/2" BSP
H Series - Flanged PN6

SH Series - Flanged BS4504 PN16

Single Tube Type, Mild or Stainless Steel

Single Tube Type, Mild or Stainless Steel

List Number

Rating
kW

Length
Immersed

Inactive
Length

G/Q/H 1

1

500 mm

50 mm

G/Q/H 2

2

750 mm

50 mm

G/Q/H 3

3

1,000 mm

50 mm

G/Q/H 4

4

1,250 mm

50 mm

G/Q/H 5

5

1,500 mm

100 mm

G/Q/H 6

6

1,750 mm

100 mm

G/Q/H 7

7

2,000 mm

100 mm

G/Q/H 8

8

2,250 mm

100 mm

G/Q/H 9

9

2,500 mm

100 mm

List
Number

Rating
kW

Length Immersed

Min. Tank Bore Reqd.

SH 1

1

1000 mm

75 mm

SH 2

2

1000 mm

75 mm

SH 3

3

1000 mm

100 mm

SH 4

4

1500 mm

100 mm

SH 5

5

1500 mm

100 mm

SH 6

6

1500 mm

100 mm

SH 7

7

2000 mm

100 mm

SH 8

8

2000 mm

100 mm

SH 9

9

2500 mm

100 mm

The heaters shown are for fitting to a tank where thermostatic control is provided separately.
No provision is made on the heaters themselves.
General uses include :
Small storage tanks for oil or water
Low cost installations

Note : Where the tank contains oil or oil-related fluids you MUST provide a Safety Thermostat.

The heaters shown have One Thermostat incorporated for Control function.

General uses include :
Large storage tanks where temperature is controlled in a sector fashion.
Small storage tanks where non-oil fluids are used.

All units have a Watts Rating appropriate to the fluid type used , which is between 6 and 8 W/sq.in. ( 0.9 and 1.2 W/sq.cm.) for oil, and up to 20 W/sq.in. (3.1 W/sq.cm.) for aqueous fluids such as Hard Water.

 

1 kilowatt will raise 6 gallons (27 litres) of OIL through 100 F (55 C) per hour or pro rata

1.75 kilowatt will raise 6 gallons (27 litres) of WATER through 100 F (55 C) per hour or pro rata

Standard Equipment :
Removable Core type Heating Element
Weathertight Terminal Cover arrangement
Cable entry to suit
Inactive (Dead) Portion on Heating Element to suit application

Standard Equipment :
Removable Core type Heating Element
Controlling Thermostat as appropriate
Weathertight terminal cover arrangement
Cable Entry to suit
Inactive (Dead) Portion on the Heating Element to suit application

'G' Series :
2" BSP Tank Fitting
16 swg element sheath.
Hex head 3.1/8" A/F

'SH' Series :
BS4504 PN16 (or PN 6) Tank Fitting
Heavy wall element sheath
Extended Surface arrangement if required

'Q' Series :
2.5" BSP Tank Fitting
Heavy wall element sheath.
Hex head 3.3/8" A/F

 

'H' Series :
BS4504 PN6 Flange fitting
Heavy wall element sheath.

 

Extra Items are :
Delivery UK - usually a nominal charge only.

Extra Items :
Delivery UK - usually a nominal charge only.
Change of Flange specification.

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Z Series - Flanged BS4504 PN16

X Series - Flanged BS4504 PN16

 

 

Single Tube Type, Mild or Stainless Steel

Multi Tube Type, Mild or Stainless Steel

List
Number

Rating
kW

Length
Immersed

Min. Tank Bore Reqd.

Z1

1

1000mm

150mm

Z2

2

1000mm

150mm

Z3

3

1000mm

150mm

Z4

4

1500mm

150mm

Z5

5

1500mm

150mm

Z6

6

1500mm

150mm

Z7

7

2000mm

150mm

Z8

8

2000mm

150mm

Z9

9

2500mm

150mm

List
Number

Rating
kW

Length
Immersed

Min. Tank
Bore Reqd.

X1

6

800mm

150mm

X2

8

900mm

150mm

X3

12

1500mm

150mm

X4

15

2000mm

150mm

X5

18

2500mm

150mm

X6

24

2500mm

250mm

X7

30

2000mm

250mm

X8

36

2500mm

250mm

X9

42

2000mm

350mm

The heaters shown have Two Thermostats incorporated for Control and Safety function.
General uses include :
Large storage tanks where temperature is controlled in a sector fashion.
Small storage tanks where non-oil fluids are used.
Chemical storage tanks, especially with ratings under 3 kW, where the heater can be controlled directly by the integral thermostats.

The heaters shown have Two or more Thermostats incorporated for Control and Safety function.
General uses include :
Large storage tanks where temperature is controlled in a sector fashion.
Small storage tanks where non-oil fluids are used.
Chemical storage tanks, especially with ratings under 3 kW, where the heater can be controlled directly by the integral thermostats.

Standard Equipment :
Removable Core type Heating Element
Controlling Thermostat as appropriate
Safety (Master) Thermostat as appropriate
Weathertight terminal cover arrangement
Cable Entry to suit
Inactive (Dead) Portion on the Heating Element to suit application

Standard Equipment :
Removable Core type Heating Element
Controlling Thermostat(s) as appropriate
Safety (Master) Thermostat as appropriate
Weathertight terminal cover arrangement
Cable Entries to suit
Inactive (Dead) Portion on the Heating Elements to suit application

'Z' Series :
BS4504 PN16 (or PN 6) Tank Fitting
Heavy wall element sheath
Extended Surface arrangement if required

'X' Series :
BS4504 PN16 Tank Fitting
Heavy wall element sheaths
Extended Surface arrangement if required

Extra Items :
Fluid Level Switch - this is a very specialised item - please ask for details.
Delivery UK - although this is usually a nominal charge only.
Change of Flange specification.

Extra Items :
Multiple Stage wiring arrangements
Delivery UK - although this is usually a nominal charge only.
Change of Flange specification.

The heaters shown are all for horizontal fitting. Special arrangements can be made to enable vertical fitting, but advice on this matter must be given prior to manufacture. In all cases the overall length of the heater is the Immersed Length plus 100 mm (4") approx. Inactive (Dead) Length, as shown, may be varied to suit the particular application with a suitable adjustment made to the heater output if necessary. This would apply to a heavily insulated tank, for instance, where the head of the heater could be as much as 150mm from the tank wall.
Notes : For Heaters above 1500mm long, it is recommended that supports be used in the tank, otherwise flange fixing should be used.
It is very important also that you read and understand our discussion on BS799 - to be found in a separate publication. Click this link HERE


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The range shown above comprises the standard units made. We can normally accommodate variations within the specifications - where reasonable. It should be noted that the systems specified are calculated to provide long life and trouble free operation and as such are built with the best available materials. A short note of material specifications versus fluid types is given at the end of the catalogue.


SUBMERSION Type Heaters
for
Steel Storage Tanks
ESU Series
Medium to Heavy Oils - Mild Steel versions

Immersion Type Heaters
for
Small Storage Tanks
DOM Series
Medium to Heavy Oils

ESU Type Immersion Heater

 No Illustration available at present.

Single / Multi Tube Type, Mild or Stainless Steel

Rod Type heating element only

List
Number

Rating
kW

Length
Immersed

ESU1

1

1000mm

ESU2

2

1000mm

ESU3

3

1500mm

ESU4

4

2000mm

ESU5

5

2500mm

ESU6

6

3000mm

ESU7

7

3000mm

ESU8

8

3000mm

ESU9

9

3000mm

ESU10

10

3000mm

Ratings and types to Order

Inactive Length to suit application

 

The heaters shown have TwoThermostats incorporated for Control and Safety function.
General uses include :
Underground storage tanks
Standard Storage tanks with no alternative means of heat input
Chemical storage tanks, especially with ratings under 3 kW, where the heater can be controlled directly by the integral thermostats.
Supports are usually required in order to raise the heater assembly approximately 150mm (6") from the base of the tank to clear any sludge present, and to properly support the length of the heating element for the avoidance of the element bending with age, heating and gravity.

The ESUxx Range broadly compares with the SUxx range offered for some 30 years previously. A customer wishing exact compatibility with previously supplied equipment will be accomodated.

The range shown above comprises the standard units made. We can normally accomodate variations within the specifications - where reasonable.

The DOM Series is designed as a less costly solution to oil heating problems. This type has fixed heating elements which require that the entire heater be withdrawn from the tank in the case of a fault or repairs.

 
Typically the rod type heating element is reliable in use but this type should not be used where heating is critical, or where access or tank draining facilities are limited.

Standard Equipment :
Removable Core type Heating Element(s)
Controlling Thermostat as appropriate
Safety (Master) Thermostat as appropriate
Weathertight terminal cover arrangement
Cable Entry to suit
Inactive (Dead) Portion on the Heating Element to choice

Standard Equipment :
Rod type Heating Element(s)
Controlling Thermostat if specified
Safety (Master) Thermostat if specified
Weathertight terminal cover arrangement
Cable Entry to suit
Inactive (Dead) Portion on the Heating Element

'ESU' Series :
BS4504 PN16 (or PN 6) Tank Fitting
Heavy wall element sheath
Extended Surface arrangement if required

 

Extra Items :
Fluid Level Switch - this is a very specialised item - please ask for details.
Delivery UK - although this is usually a nominal charge only.
Change of Flange specification.

 


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Brief installation instructions :

All heaters discussed in this web-catalogue are for HORIZONTAL Installation.

If you wish to have a VERTICALLY Installed heater, let us know and we will make one to suit.

It is important to note that there are differences between the two types such that a Vertical unit can be used as Horizontal, but not the other way about.
For further information, phone us. +44 (0)141 440 5775

Some Basic Points :

a) Where Oil is mentioned, in general the same technical specification applies to water or any other fluid. Materials used in construction, and calculation methods for heat output requirements differ.

b) The Oil Draw Off from the tank should always be ABOVE the level of the heater element(s) and thermostat(s) to prevent these becoming uncovered.

c) Heaters are normally installed at the Oil Draw Off end of the tank unless required to give background heating at the opposite end of a long tank which may contain - say - Bitumen.

d) In long tanks, heaters may be fitted at both ends to maintain the contents at a more even temperature than might be the case with heaters only fitted in one end.

e) With LONG Immersion heaters of the Screw-in type (G & Q types and older versions) it is sometimes difficult to engage the heater in the screwed boss in the tank due to the weight of the overhang, unless the heater is supported from inside the tank. With Flanged heaters (H / SH / Z etc.) the problem is mainly overcome due to the greater load bearing area afforded by a flange fixing. However, it is important that these are installed in the correct orientation so it's better to support the heater regardless.

f) In the past we have supplied Screw-in heaters with thermostats incorporated. For oil use we only supply these to special order as the design makes it difficult to locate the thermostats above the heating element.

g) Where Thermostats are called for to be integral with the heater we ONLY supply BOTH CONTROL and SAFETY (Manual Hand-Reset) types with the unit. In the case of the 'Z' type the two are accomodated within the heater terminal chamber. For the SH type we supply the Control in the terminal chamber and the Safety as a separate (pocketed and weathertight) item. In the case of the 'H' flanged heater both thermostats are supplied with pockets and weathertight covers, as there is no thermostat fitted on the flange.

Submersion Heater - Exploded Diagram

ESU Type Heater Illustrated, showing removable core type heating element

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Page updated 26.06.09